CNC machining has revolutionized the manufacturing industry by enabling high precision, accuracy, and efficiency in producing complex parts. However, the CNC machining process generates mist, smoke, and other airborne pollutants that can harm human health, damage machines, and affect the quality of the finished product. Therefore, a CNC mist collector is essential to remove these pollutants and improve the working environment.
In this blog post, we will explore how to choose the best CNC mist collector for you based on your unique business needs. We will also provide an overview of the factors to consider when selecting a CNC mist collector, such as the type of CNC machine, size, performance efficiency, filter capacity, noise level, and cost. Read on to learn more.
Factors to Consider when Choosing the Best CNC Mist Collector
Type of CNC machine
The type of CNC machine you are using is one of the most important factors to consider when choosing the right mist collector. As different types of CNC machines produce varying amounts of mist and smoke, you should choose a mist collector that is designed to handle the pollutants generated by your machine.
For instance, lathes and milling machines generate a lot of oil mist, which requires a mist collector that can efficiently separate oil from the air. On the other hand, laser cutters and plasma cutters generate more smoke and fumes, which require a collector that can effectively filter out fine particles.
Size of the CNC machine
The size of your CNC machine is another important factor to consider when choosing the right mist collector. The size of your machine will affect the amount of mist and smoke that is generated during the machining process, and this will impact the size and capacity of the mist collector that is needed to effectively capture and remove pollutants.
If you have a small CNC machine, such as a tabletop mill or lathe, you may only need a small mist collector that can fit on the machine or on a nearby surface. If you have a large industrial CNC machine, such as a machining center or plasma cutter, you may need a larger mist collector that can handle a higher volume of pollutants.
Performance efficiency is another factor to consider when looking for the best CNC mist collector. The performance of a mist collector can be evaluated based on its ability to remove mist and smoke from the air, as well as its energy consumption, noise level, and maintenance requirements.
The efficiency of a mist collector is typically measured in terms of its capture efficiency, which is the percentage of mist and smoke particles that are captured and removed from the air. Capture efficiency can vary depending on the type of mist collector and the size and composition of the particles being captured.
Filter capacity is an essential factor to consider when choosing the best CNC mist collector. The filter capacity of a mist collector determines how much mist and smoke particles it can capture before the filter needs to be replaced. The filter capacity of a mist collector can vary depending on the size and type of the filter and the application of the CNC machine.
It’s also important to consider the type of filter used in the mist collector. Some filters are washable and reusable, while others are disposable and must be replaced after a certain number of hours of use. Washable filters can save money on replacement costs, but they require more maintenance to clean and dry properly. Disposable filters may be more convenient, but they can result in higher ongoing maintenance costs.
When evaluating noise levels, consider the decibel (dB) rating of the mist collector. Look for mist collectors with low dB ratings, preferably below 70dB, as these tend to produce less noise and are generally considered more suitable for indoor use. A mist collector with a low noise level rating can help reduce noise pollution in the workspace and create a more comfortable working environment for machine operators and other employees.
While cost is an important consideration, it’s also essential to remember that cheaper mist collectors may not always provide the best value in the long run.
When evaluating the cost of a mist collector, consider the upfront purchase price as well as ongoing maintenance costs. Cheaper mist collectors may require more frequent filter replacements, leading to higher ongoing maintenance costs. Conversely, a more expensive mist collector may have a higher upfront cost but may require fewer filter replacements, resulting in lower ongoing maintenance costs.
The Best CNC Mist Collectors Based on Your Needs
Mist-Fit Series of Mist Collectors
The Mist-Fit series of mist collectors, manufactured by Aeroex Technologies, is an excellent choice for buyers looking for an efficient, cost-effective, and compact mist collection system. These mist collectors are designed to remove oil, coolant, and other fine particles generated by CNC machining, providing a cleaner and safer working environment for machine operators.
One of the standout features of the Mist-Fit series of mist collectors is its compact design. These mist collectors are designed to fit in small spaces and can be easily mounted on top of the CNC machine or on the wall, making them a great option for smaller machining facilities or workshops.
The Mist-Fit series of mist collectors are also designed for easy maintenance. The filters are easily replaceable, and the system is designed for easy access and cleaning. This reduces downtime and ensures that the system is always operating at peak efficiency.
Another benefit of the Mist-Fit series of mist collectors is its low noise level. These mist collectors are designed to operate quietly, ensuring that machine operators are not exposed to excessive noise levels during operation.
ARO Series of Mist Collectors
The Aeroex Technologies’ ARO series of mist collectors, is an attractive choice for buyers looking for a high-performance and versatile mist collection system.
The ARO series of mist collectors utilize high-efficiency filters that are capable of capturing particles as small as 0.3 microns, ensuring that even the smallest particles are removed from the air. This results in improved air quality and reduced health risks for employees who are exposed to these fine particles on a regular basis.
One of the standout features of the ARO series of mist collectors is their versatility. These mist collectors can be customized to fit a wide range of CNC machines, including lathes, mills, grinders, and other types of equipment. The ARO series can also be customized to fit specific space requirements, ensuring that the mist collector can fit comfortably within the workspace without taking up too much floor space. In some cases, the larger ARO series model could also be configured to provide centralized oil mist collection of two or more CNC machines.
Like the Mist-Fit series, the ARO series of mist collectors are also designed for easy maintenance and feature a low noise level.
If you’re unsure which type of mist collector is best suited for your machine, consult with the manufacturer or an expert to get advice on the most suitable option.