Blog Mist Collectors
How to properly maintain your mist collector
May 8, 2023

How to Properly Maintain Your Mist Collector for Optimal Performance

Mist collectors are essential pieces of equipment in industrial settings where oil mist, coolant mist, and other particulate matter are present. They play a critical role in filtering out harmful particles from the air, keeping workers safe and machinery running smoothly.

However, simply installing a mist collector is not enough to ensure optimal performance. Proper maintenance is equally important to ensure that the equipment continues to function effectively and efficiently. 

In this blog post, we will explore the importance of maintaining your mist collector and provide you with tips on how to do it properly.

Benefits of Proper Maintenance of Your Mist Collector

Proper maintenance of mist collectors offers numerous benefits that contribute to the overall performance and longevity of the equipment. By implementing a regular maintenance schedule, you can ensure that your mist collector is running efficiently, reducing operational costs and promoting a safer work environment. 

In this section, we will delve deeper into the benefits of proper maintenance and why it’s critical for the optimal performance of your mist collector.

How proper maintenance can extend the lifespan of the mist collector

Proper maintenance is essential for extending the lifespan of your mist collector. Over time, mist collectors can become clogged with oil mist, coolant mist, and other particulate matter. This buildup can reduce the efficiency of the mist collector and increase the strain on its internal components, leading to premature wear and tear.

Regular maintenance, like filter replacement and cleaning, can help prevent clogs and ensure that the mist collector continues to function effectively. Proper maintenance will help identify and address any issues early on before they escalate into more significant problems that can compromise the integrity of the equipment.

By extending the lifespan of your mist collector through proper maintenance, you can save money on replacement costs and avoid downtime associated with equipment failure. It’s important to adhere to the manufacturer’s recommended maintenance schedule to ensure that your mist collector is operating at peak performance levels.

How maintenance can improve efficiency and minimize costs

Ensuring the proper maintenance of your mist collector can significantly improve your machine’s efficiency and reduce operational costs. A well-maintained mist collector operates at optimal performance levels, effectively capturing mist particles and preventing them from entering the work environment.

When a mist collector is not functioning efficiently due to a lack of maintenance, it can result in higher energy consumption and increased strain on the equipment. This can lead to more frequent repairs, replacement of components, and increased operational costs.

How maintenance can prevent safety hazards

Proper maintenance of mist collectors is critical for preventing safety hazards in the workplace. Mist collectors are designed to capture harmful particles and prevent them from entering the work environment, protecting workers from exposure to potentially hazardous materials.

If mist collectors are not maintained properly, they can become less effective at capturing particles, which can lead to safety hazards. For instance, if the filters become clogged and are not replaced, the mist collector may not capture all of the harmful particles, allowing them to enter the work environment and potentially cause harm to workers.

Moreover, a poorly maintained mist collector can also pose safety risks due to equipment failure. If internal components are not properly maintained, they may malfunction or break, leading to safety hazards for workers in the area.

Routine maintenance of mist collectors can help prevent safety hazards by ensuring that the equipment is operating at optimal performance levels. By adhering to the manufacturer’s recommended maintenance schedule, you can identify and address any issues before they escalate into more significant problems that could compromise the safety of workers.

Mist Collector Maintenance Procedures

To ensure that your mist collector operates at peak efficiency, it’s important to follow a regular maintenance schedule. 

This section looks at the various maintenance procedures that should be performed on your mist collector, including filter replacement, cleaning, and inspection. By following these procedures, you can maintain the integrity and efficiency of your mist collector while also promoting a safer work environment.

Regular maintenance procedures: cleaning and filter replacement

Regular maintenance procedures for mist collectors typically involve cleaning and filter replacement. These procedures are critical for ensuring that the mist collector is functioning effectively and preventing safety hazards in the workplace.

Cleaning the mist collector involves removing any buildup of oil mist, coolant mist, or other particulate matter from the internal components. This can be achieved through a variety of methods, including wiping down the surfaces, blowing compressed air through the unit, or using a specialized cleaning solution. It’s important to follow the manufacturer’s recommended cleaning procedures to prevent damage to the equipment.

Filter replacement is another essential maintenance procedure for mist collectors. Filters are designed to capture and remove mist particles from the air, preventing them from entering the work environment. Over time, filters become clogged with particles and need to be replaced to maintain the efficiency of the mist collector.

The frequency of filter replacement will vary depending on the type of mist collector and the specific application. It’s important to adhere to the manufacturer’s recommended filter replacement schedule to ensure that the mist collector is capturing particles effectively and promoting a safe work environment.

In-depth maintenance procedures: inspection and repair

In addition to regular cleaning and filter replacement, mist collectors may require more in-depth maintenance procedures such as inspection and repair. 

Inspection involves a thorough examination of the mist collector to identify any potential issues or areas of concern. The technician may check for leaks, test the electrical system, and examine the internal components for any abnormalities.

If an issue is identified during the inspection, repair may be necessary to ensure the optimal performance and safety of the mist collector. Repairs may include replacing damaged components, repairing leaks, or addressing electrical issues.

It’s important to have a trained technician perform any in-depth maintenance procedures to prevent further damage to the equipment or compromise the safety of workers. Regular inspections can help identify potential issues before they become more significant problems that require more costly repairs.

Following manufacturer’s recommendations for maintenance procedures

Following the manufacturer’s recommendations for maintenance procedures is critical for ensuring the optimal performance and safety of mist collectors. The manufacturer’s recommendations provide specific guidelines for maintenance procedures, including cleaning, filter replacement, inspection, and repair. Adhering to these recommendations can help prevent equipment failure, reduce operating costs, and promote a safer work environment.

Manufacturers typically provide recommended maintenance schedules based on the specific model of the mist collector and the application it’s being used for. These schedules may include daily, weekly, monthly, or annual maintenance procedures, depending on the requirements of the equipment.

Failure to follow the manufacturer’s recommendations for maintenance procedures can result in reduced efficiency, increased operating costs, and safety hazards. For example, failing to replace filters at the recommended intervals can cause the mist collector to become clogged, reducing its ability to capture and remove particles from the air. This can result in increased exposure to harmful particulate matter, compromising the safety of workers.

Mist Collector Maintenance Troubleshooting

Even with proper maintenance, mist collectors can experience issues that affect their performance. Some common issues that can arise with mist collectors include reduced airflow, increased noise levels, and leaks. Understanding how to troubleshoot and diagnose these issues can help resolve them quickly and effectively.

If the mist collector is experiencing reduced airflow, the first step is to check the filters. If the filters are clogged, they need to be replaced or cleaned. If the filters are not the issue, it may be necessary to inspect the motor or fan to ensure they are functioning properly.

Increased noise levels can be a sign of a damaged fan or motor. Inspecting these components can help identify any issues that may be causing the noise.

Leaks can also occur in mist collectors, which can compromise the safety of workers and reduce the effectiveness of the equipment. Inspecting the unit for leaks and identifying the source of the issue is critical for resolving the problem.

If you’re unable to identify or resolve the issue with the mist collector, it’s important to seek professional assistance. A trained technician can diagnose and repair more complex issues that may require specialized knowledge or tools.

Final Thoughts

Proper maintenance is critical for ensuring the optimal performance and safety of mist collectors in industrial settings. Regular maintenance procedures such as cleaning, filter replacement, inspection, and repair can help extend the lifespan of the equipment, improve efficiency, reduce costs, and prevent safety hazards.

Following the manufacturer’s recommendations for maintenance procedures is essential, as it provides specific guidelines for ensuring the equipment operates as intended. Failing to follow these recommendations can lead to reduced efficiency, increased operating costs, safety hazards, and may void the equipment warranty.

It’s important to also troubleshoot and diagnose any issues that arise with mist collectors promptly. Seeking professional assistance when needed can help resolve complex issues safely and effectively.

By implementing a regular maintenance schedule and staying vigilant to any issues that arise, you can promote a safer work environment, reduce operating costs, and extend the lifespan of your mist collector.

Reduce Operational Downtime and Avoid Maintenance Costs by Choosing Mist Collectors Manufactured by Aeroex Technologies

Aeroex Technologies is a leading manufacturer of mist collectors, providing high-quality equipment designed to operate efficiently and reliably in various industrial settings. Our products are engineered with innovative features and advanced technologies that reduce the need for frequent maintenance, ensuring optimal performance over an extended lifespan.

Aeroex also provides comprehensive technical support and assistance to their customers, including on-site installation and training services. Our team of engineers can provide guidance on maintenance best practices and troubleshooting techniques, ensuring that customers can operate their mist collectors safely and effectively.

Are you on the look-out for a highly efficient, low maintenance mist collector solution? Consider Aeroex Technologies today. Contact us to learn more about our mist collection systems. 

Blog Mist Collectors
How to Size a Mist Collector
May 8, 2023

How to Size a Mist Collector

Mist collectors are essential pieces of equipment used in various industries to ensure clean and safe working environments. They are designed to capture and remove mist, smoke, and other fine particles generated by industrial processes. Properly sizing a mist collector is crucial to ensure that it effectively captures and removes contaminants from the air. 

In this blog, we will discuss the importance of sizing the right mist collector and provide a list of factors to consider when sizing your mist collector solution. We will also highlight common mistakes made when sizing mist collectors and provide tips on how to avoid them. 

By the end of this article, you will have a better understanding of the factors to consider when sizing a mist collector and be equipped to make an informed decision when selecting the right one for your facility.

What is a Mist Collector?

Mist collectors play a crucial role in maintaining a clean and safe working environment in various industries. During industrial processes such as cutting, grinding, and machining, fine particles including mist and smoke can be generated, posing serious health risks to workers and negatively affecting equipment performance.

Mist collectors are designed to capture and eliminate these harmful particles from the air by utilizing different filtration mechanisms. The type of mist collector used depends on the specific application and the properties of the mist being generated.

The benefits of using mist collectors include improved air quality, reduced health risks for workers, and increased equipment performance and lifespan. Additionally, many industries must comply with regulations and standards for air quality, and the use of mist collectors helps ensure compliance with these regulations.

Factors to Consider When Sizing a Mist Collector

Several factors must be considered when sizing a mist collector to ensure that it effectively captures and removes mist particles from the air. The type of mist generated by the industrial process, airflow rate, capture velocity, efficiency, and location are all essential factors to consider when selecting the right mist collector for your facility.

Type of Mist

The type of mist generated by the industrial process is a crucial factor to consider when sizing a mist collector. The size, shape, and density of the mist particles will determine the type of mist collector needed to effectively capture and remove the mist from the air.

Oil lubricant is a type of fluid used to reduce friction between moving parts in machinery, while synthetic coolant is a fluid used to cool down a manufacturing process, such as metalworking. Mist generation can occur when these fluids are used in industrial processes, and mist collectors can be used to capture and remove the mist from the air.

The type of mist generated by the use of oil lubricants and synthetic coolants can vary depending on the specific fluid and manufacturing process. Generally, mist generated by synthetic coolants is finer and more difficult to capture than mist generated by oil lubricants. Therefore, mist collectors used for synthetic coolant mist may require higher efficiency and additional features such as HEPA filters.

Airflow Rate

Determining the appropriate airflow rate is a vital consideration when sizing a mist collector. This rate is determined by the volume of air that requires cleaning within a given time. The size of the mist collector needed to effectively capture and eliminate mist particles is directly proportional to the airflow rate; higher airflow rates require larger mist collectors.

Machining techniques that have small enclosures, such as micro-machining or small parts machining, can produce very fine dust particles and mist that require a higher airflow rate to be captured and removed from the air. The small size of the enclosure can also limit the space available for air to circulate, making it more difficult for a mist collector or air filtration system to capture the airborne contaminants effectively. In these cases, specialized mist collectors or air filtration systems may be needed to compensate for the limited space available for air circulation.

On the other hand, larger machine enclosures used for manufacturing larger parts can require a lower airflow rate since there is more space for air to circulate and the larger parts produced may generate less fine dust particles or mist. However, the type of machining technique used within the enclosure can still have a significant impact on the required airflow rate. 

Capture Velocity

Capture velocity is the minimum air velocity required to capture and contain the mist particles before they can escape into the surrounding environment. The capture velocity required depends on the size, density of the mist particles, and how much coolant is being used. If the capture velocity is too low, mist particles may escape and contaminate the surrounding environment.

Efficiency

Efficiency is an essential aspect to take into account when sizing a mist collector. It pertains to the mist collector’s capacity to capture and eliminate mist particles from the air. The effectiveness of a mist collector is influenced by several factors such as the type of mist collector, airflow rate, and the design of the ductwork.

Location

The placement of the mist collector can significantly affect its performance and efficiency in capturing and removing mist particles from the air. The distance between the mist source and the collector, the presence of obstacles between them, and the surrounding airflow patterns must all be taken into account when selecting and sizing the mist collector for optimal performance. 

Luckily, Aeroex’s Technologies offers amounting kit, which provides flexibility in installation and allows the system to be configured to fit a variety of shop layouts and configurations.

Common Mistakes When Sizing Mist Collectors:

Several common mistakes can occur when sizing a mist collector. Oversizing or undersizing, failing to consider future expansion, and not considering the efficiency of the mist collector are all potential pitfalls that should be avoided to ensure the selection of an effective and efficient mist collector.

Oversizing or Undersizing

One of the most common mistakes when sizing a mist collector is oversizing or under sizing. Oversizing a mist collector can result in higher installation and maintenance costs, while undersizing can lead to inefficient mist collection and potential safety hazards.

Not Considering Future Expansion

Failing to consider future expansion is another common mistake when sizing a mist collector. It is essential to plan for future growth when selecting a mist collector, as failing to do so can result in the need for a larger mist collector down the line, resulting in higher costs.

Not Considering Efficiency

Not taking into account the mist collector’s efficiency is a common mistake that must be avoided. The effectiveness of a mist collector plays a crucial role in its ability to efficiently capture and remove mist particles from the air. A mist collector with low efficiency can lead to the dispersion of harmful particles into the surrounding environment, making it crucial to ensure that the selected mist collector is highly efficient.

Final Thoughts

Sizing the right mist collector is crucial to ensure a safe and clean working environment in various industries. Considerations such as the type of mist generated, airflow rate, capture velocity, efficiency, and location must all be taken into account when selecting and sizing the mist collector for optimal performance. 

Common mistakes such as oversizing or undersizing, failing to consider future expansion, and not considering the mist collector’s efficiency should be avoided. By selecting the right mist collector and avoiding these common mistakes, industries can ensure compliance with regulations, reduce health risks to workers, and increase equipment performance and lifespan.

Size Your Next Mist Collector Perfectly with Aeroex Technologies

Need help sizing your next mist collector? Aeroex Technologies is a reputable and experienced manufacturer of mist collectors, with over 20 years of experience in the field. We provide a wide range of mist collectors that are designed to meet the specific needs of various industries, and our knowledgeable team can help customers select the right mist collector for their application.

Aeroex Technologies is committed to ensuring customer satisfaction, providing exceptional customer service, and delivering high-quality products. Our mist collectors are designed to effectively capture and eliminate mist particles from the air, improving air quality, reducing health risks for workers, and increasing equipment performance and lifespan.

 

Aeroex Technologies offers installation, maintenance, and support services to ensure that our customers’ mist collectors are properly installed and maintained for optimal performance. Our team of experts is available to answer any questions or concerns and provide guidance on selecting the appropriate mist collector size, airflow rate, capture velocity, and efficiency to meet their customers’ specific needs.

 

Choosing Aeroex Technologies as a partner for sizing mist collectors means customers can be confident that they are receiving high-quality, reliable, and effective equipment and support to ensure a clean and safe working environment. Get in touch to learn more about how we can help today. 

 

Air Purification Blog
Industrial Air Purification Technology
May 8, 2023

Advancements in Industrial Odor Control Technology

Industrial odor control is the process of managing and mitigating unpleasant smells that emanate from industrial processes. It is an important aspect of environmental management as odor can negatively impact the health and well-being of people living and working in the vicinity of industrial facilities.

Controlling industrial odor is critical not only for the health and safety of individuals but also for the reputation and bottom line of companies. Odor complaints can result in regulatory fines, legal action, and damage to a company’s image.

Over the years, physical and biological treatments have been developed and improved upon, leading to more effective and efficient methods of odor control.

Traditional Industrial Odor Control Techniques

In traditional industrial odor control, there are three primary methods: chemical treatment, biological treatment, and physical treatment. Chemical treatment involves the use of chemicals to neutralize or mask odors by reacting with odor-causing compounds and forming non-volatile compounds that are odorless. Commonly used chemicals for odor control include oxidizing agents and reducing agents.

Biological treatment, on the other hand, employs microorganisms to consume or transform odor-causing compounds into non-odorous compounds. This method is typically utilized in industrial facilities that generate organic waste. Biofilters and bioreactors are common types of biological treatment methods.

Physical treatment involves the use of physical barriers or adsorbents to capture and remove odors. This approach has been used for many years to control odors in various industries, including food processing, manufacturing, and wastewater treatment. Physical treatment methods usually employ activated carbon filters, scrubbers, and absorption beds, which capture and remove odor particles through adsorption.

This blog will focus primarily on physical advancements in industrial odor control. 

Physical Treatment Advancements in Industrial Odor Control Technology

Recent years have seen significant improvements in physical treatment methods for controlling industrial odors. For instance, adsorbents such as nanoparticles with high surface area to volume ratios are increasingly being used to capture and remove odor-causing compounds. 

Furthermore, electrostatic precipitation, which relies on electrostatic forces to remove such compounds from the air, has been improved with the design of precipitators with higher voltage and current capabilities. 

Hybrid systems combining various physical treatment methods, such as activated carbon adsorption and catalytic oxidation, have been developed to provide more effective and efficient odor control solutions.

Smart sensors capable of monitoring and regulating physical treatment system performance have been developed. They can detect changes in temperature, air flow rate, and humidity and optimize odor control performance accordingly.

These advancements offer more effective and efficient odor control solutions in various industrial applications.

Benefits of Advanced Industrial Odor Control Technology

Advanced industrial odor control technology offers numerous benefits to industrial facilities, communities, and the environment. Improved air quality is one of the most significant benefits of advanced industrial odor control technology. These technologies remove or reduce odors, which can improve the air quality both inside and outside of industrial facilities. This can lead to improved health and well-being for workers, as well as for nearby communities.

Advanced industrial odor control technologies can help facilities comply with regulations by reducing the emission of odor-causing compounds into the environment. Industrial facilities are subject to regulations regarding emissions and odor control, and these technologies can play a significant role in compliance.

Odor emissions can have a negative impact on a facility’s reputation within the community. By implementing advanced odor control technology, facilities can demonstrate their commitment to environmental responsibility and community well-being, which can enhance their reputation. This enhanced reputation is critical in building trust with the community and improving stakeholder relations.

Advanced industrial odor control technology can lead to increased efficiency and reduced operational costs. For example, some advanced physical treatment methods use renewable or recyclable adsorbents, which can reduce the need for costly chemical treatments and improve the sustainability of the process. This increased efficiency translates into cost savings for the facility, and thus benefits both the facility and the environment.

Finally, advanced industrial odor control technology can have a positive impact on the environment by reducing emissions of volatile organic compounds (VOCs) and other harmful compounds into the air. This can contribute to improved environmental sustainability and reduced negative impacts on ecosystems and wildlife. By reducing the environmental impact of industrial activities, these technologies promote sustainability and responsible environmental stewardship.

Final Thoughts

To sum up, the progress in industrial odor control methods provides various benefits to industrial facilities, communities, and the environment. The advancements in physical treatment of odor control offer efficient and effective ways to eliminate odors and improve air quality within and outside of the industrial facilities.

The adoption of advanced odor control technologies can assist the facilities in following the regulations, boosting their reputation, and decreasing operational expenses. Furthermore, these technologies can have a favorable impact on the environment by lowering emissions of harmful compounds like volatile organic compounds into the atmosphere.

All in all, implementing advanced industrial odor control technology supports responsible environmental stewardship and sustainability. Hence, it is necessary for industries to invest in these technologies to ensure the safety and health of individuals, uphold their company’s image, and protect the environment.

Choose Industrial Odor Air Purification Solution You Can Count On 

Aeroex’s commercial odor eliminator machine is an efficient solution for eliminating industrial odors by filtering the smallest particles at scale. The IRIS Series Medical Grade Air Filtration System is a highly engineered solution that optimizes indoor air quality and removes airborne contaminants that cause odors, allergies, and other undesirable particles such as aerosols, microorganisms, and volatile organic compounds (VOCs). 

The IRIS series is a reliable and effective solution that ensures optimal indoor air quality and removes industrial odors by targeting the smallest particles. Aeroex provides a range of models that are portable or can be centrally mounted, allowing the deployment of source control solutions that target odors nearby or ambient solutions that integrate into an existing HVAC system. 

Our team of engineers will provide guidance on the most efficient unit for the operational context, based on the specific needs of the facility. Get in touch to learn more about the IRIS series today!

Mist Collectors Uncategorized
Mist Collectors Made in Canada
April 12, 2023

Mist Collectors Made in Canada

Indoor air quality is a  significant workplace and health concern, particularly in manufacturing industries that rely on the use of heavy equipment that emit harmful airborne pollutants. One of the most effective ways to combat poor indoor air quality is by using mist collectors, which are designed to capture airborne particles and pollutants. 

Luckily, Canadian-made mist collectors offer several benefits that make them a worthwhile investment for industrial settings. In this blog post, we will explore the benefits of Canadian-made mist collectors and why they are worth considering. 

Benefits of Canadian-Made Mist Collectors

Canadian-made mist collectors like those offered by Aeroex Technologies, offer superior quality, reliability, and value compared to other mist collectors on the market. Learn more about what sets Canadian mist collectors apart below.

High-quality Materials

Aeroex Technologies’ mist collectors are constructed using  materials that are specifically chosen to endure the tough environmental conditions in industrial settings. 

By exclusively using top-of-the-line materials, we guarantee that their mist collectors are dependable, long-lasting, and resilient. As a result, businesses are provided with a cost-effective and efficient solution to air pollution, with less need for maintenance and downtime. In essence, the use of high-quality materials is fundamental to the dependability and efficiency of Canadian-made mist collectors.

Stringent Quality Control Measures

Canadian-made mist collectors are produced with rigorous quality control measures that ensure their effectiveness and reliability. These measures are designed to identify any potential flaws or defects in the manufacturing process and correct them before the product is delivered to the customer. 

Canadian manufacturers like Aeroex Technologies place a high value on quality control to guarantee that their mist collectors meet or exceed industry standards. They also conduct extensive testing to ensure that each product functions optimally under a variety of conditions. By adhering to these strict quality control measures, Canadian-made mist collectors provide businesses with a high-performance and dependable solution to air pollution in industrial settings.

 

Cutting-Edge Technology

Canadian-made mist collectors are designed with cutting-edge technology that maximizes their efficiency and performance. Canadian manufacturers like Aeroex Technologies prioritize innovation and invest in research and development to incorporate the latest advancements in technology into their products. 

With over 20 years of experience Aeroex Technologies’ mist collectors are equipped with advanced features that enhance their functionality, reduce energy consumption, and minimize emissions. These features also improve the precision of mist collection, which helps to ensure that air pollution is effectively controlled in industrial settings. 

By utilizing cutting-edge technology, Canadian-made mist collectors offer businesses an environmentally friendly and cost-effective solution to air pollution that is unmatched by other mist collectors on the market.

Reduced Supply Chain Issues 

Using Canadian-made mist collectors provides businesses with a number of advantages, including reduced supply chain issues when compared to sourcing products from other countries – observed especially during the global pandemic. Local purchasing ensures that businesses avoid potential shipping delays, tariffs, and other logistical challenges that can arise when dealing with international suppliers. 

Canadian manufacturers prioritize quick delivery and fast turnaround times to meet the needs of their customers. They work closely with local distributors to ensure that their products are readily available and delivered in a timely manner. Additionally, Canadian manufacturers offer excellent customer support, with knowledgeable staff available to answer any questions and provide technical assistance as required. 

These factors combine to make Canadian-made mist collectors a reliable and practical solution for businesses looking to improve the air quality in their industrial settings.

Support Canadian Manufacturers

The manufacturing sector is essential to Canada’s economy, as it creates jobs and promotes innovation. By supporting Canadian manufacturers like Aeroex Technologies, we can boost the industry’s growth and improve our national economy. Supporting local businesses means supporting fellow Canadians and contributing to the country’s tax revenue. 

Applications of Canadian-Made Mist Collectors

Metalworking and Machining

Canadian-made mist collectors are a crucial component of the metalworking industry, effectively capturing and filtering mist and other pollutants generated during machining processes. During operations such as cutting, grinding, and welding, harmful particles such as oil and coolant mist and smoke are produced that can pose a threat to both worker safety and the environment. 

Aeroex Technologies has developed mist collectors that are specifically designed to meet the unique needs of the metalworking industry. Utilizing advanced technology, these mist collectors efficiently capture and filter out pollutants, improving air quality and mitigating the risk of respiratory problems and other health issues for workers. 

By promoting a safe and healthy work environment, Canadian-made mist collectors help metalworking companies comply with environmental regulations while creating a safer workplace for their employees.

Food and Beverage Processing

Canadian mist collectors are also highly beneficial to the food and beverage industry, where maintaining air quality is crucial to ensuring product safety and quality. These mist collectors are specially designed to capture and filter out airborne contaminants, such as bacteria and other harmful particles that can compromise food products. 

Aeroex Technologies offers a range of mist collectors that meet the strict requirements of the food and beverage industry, including compliance with regulations from the Canadian Food Inspection Agency (CFIA) and the U.S. Food and Drug Administration (FDA). By enhancing air quality and minimizing the risk of contamination, our mist collectors help the food and beverage industry uphold product quality and safety, safeguard consumers, and adhere to regulatory mandates.

Final Thoughts

Canadian-made Aeroex Technologies’ mist collectors are an excellent solution for industrial settings that rely on heavy equipment emitting harmful pollutants. Mist collectors help businesses comply with environmental regulations while creating a safer workplace for their employees, safeguarding consumers, and upholding product quality and safety.

Are you looking for a Canadian mist collection system for your facility? Get in touch with our team of experts to learn more about Aeroex Technologies’ mist collection solutions. 

Mist Collectors
Cost Savings of using a mist collector-1
April 12, 2023

Cost Savings from Using a CNC Mist Collector

The process of shaping materials into finished products has undergone significant transformation over the years. CNC machining is one of the innovations that have revolutionized the manufacturing industry. It has made it possible to produce complex shapes with high precision, speed, and accuracy. However, as much as it has brought convenience, it has also brought about a significant challenge in the form of harmful airborne particles generated during the process. 

This is where mist collectors come in handy! They are designed to capture and filter these hazardous particles, making the workplace safer and healthier for operators. Moreover, investing in CNC mist collectors can result in cost savings, which is a critical factor for any business looking to remain competitive in the market. 

This article will delve into the importance of CNC mist collectors and how they can help businesses save costs.

 

How Mist Collectors Help the CNC Industry 

CNC mist collectors play a crucial role in promoting health and safety in the workplace. Airborne particles generated during CNC machining can be harmful to workers’ respiratory systems, causing various health issues. The use of mist collectors helps to reduce the concentration of these particles in the air, making the environment safer and healthier for workers.

Furthermore, CNC mist collectors aid in compliance with regulations governing air quality in the workplace. These regulations are put in place to protect workers from hazardous airborne particles that may cause health issues. Investing in CNC mist collectors ensures that a business complies with these regulations, avoiding the risk of fines and legal action.

Apart from promoting health and safety, CNC mist collectors also offer environmental benefits. Harmful airborne particles can also have adverse effects on the environment. Mist collectors reduce the concentration of these particles, promoting a cleaner environment. This makes it easier for businesses to demonstrate their commitment to environmental sustainability, which is becoming increasingly crucial in the modern world.

 

Cost Savings of CNC Mist Collectors

In addition to the health and safety benefits and regulatory compliance, investing in CNC mist collectors can result in significant cost savings for businesses. Learn more about how using a mist collector at your facility can significantly reduce operational costs below.

Reduced maintenance costs

CNC mist collectors help to reduce maintenance costs associated with the CNC machine and its components. The accumulation of airborne particles from oil and coolants can cause wear and tear on the machine, leading to breakdowns and repairs. However, the use of mist collectors helps to minimize the accumulation of these particles, reducing the need for repairs and maintenance.

Extended tool life

Investing in CNC mist collectors can help extend tool life. Airborne particles generated during CNC machining can cause tool wear and damage, leading to the need for frequent replacements. Mist collectors help to reduce the concentration of these particles, leading to less tool wear and damage. This ultimately results in less frequent tool replacements, saving businesses money in the long run.

Reduced machine downtime

CNC mist collectors can lead to reduced machine downtime and increased productivity. Airborne particles generated during CNC machining can accumulate in the machine and in the facility environment, causing malfunctions and breakdowns as well as coating work stations with a layer of oil and coolant mist that can lead to accidents, as well as require repairs and maintenance. By minimizing the concentration of these particles, mist collectors reduce the likelihood of machine malfunctions and breakdowns, leading to less downtime and increased productivity.

Increased productivity

Mist collectors contribute to increased productivity by providing a clean and safe working environment. When workers feel safe and healthy, they are more productive and motivated, leading to higher output and efficiency. Mist collectors help to create a clean and safe working environment, leading to improved productivity and ultimately, increased profitability for businesses.

Factors Affecting Cost Savings

Several factors affect the cost savings businesses can realize from investing in CNC mist collectors.

  • Type of CNC machine: The type of CNC machine used is one such factor. The type of machine determines the amount of airborne particles generated during the machining process, which can affect the frequency of filter replacement and overall maintenance costs. Therefore, businesses should consider the type of machine they use when selecting a mist collector to ensure optimal cost savings.
  • Size of mist collector: The size of the mist collector depends on the size of the machine and the amount of airborne particles generated during the machining process. Choosing the right size of mist collector can help businesses save costs by reducing the frequency of filter replacement, minimizing energy consumption, and reducing maintenance costs.
  • Type of filter: The type of filter used is also a critical factor affecting cost savings. Different types of filters offer varying levels of filtration efficiency, affecting the concentration of airborne particles in the air and the frequency of filter replacement. Businesses should consider the type of filter used when selecting a mist collector to ensure optimal cost savings.
  • Frequency of filter replacement: The frequency of filter replacement depends on the type of filter used, the amount of airborne particles generated, and the size of the mist collector. A filter that is not replaced frequently enough can become clogged, reducing its filtration efficiency and leading to increased energy consumption, maintenance costs, and potential health risks. Therefore, businesses should consider the frequency of filter replacement when selecting a mist collector to ensure optimal cost savings.
  • Maintenance schedule: Regular maintenance of the mist collector and its components ensures that it operates efficiently, minimizing downtime, and reducing maintenance costs. Moreover, proper maintenance can help to identify any issues with the mist collector and address them before they become more significant problems, avoiding potential costly repairs or replacements. Therefore, businesses should develop a regular maintenance schedule for their mist collectors to ensure optimal cost savings.

Final Thoughts

CNC mist collectors are essential in promoting health and safety in the workplace, aiding regulatory compliance, and offering environmental benefits. Moreover, investing in CNC mist collectors can result in significant cost savings for businesses, including reduced energy costs, maintenance costs, extended tool life, reduced machine downtime, and increased productivity. 

Factors affecting cost savings include the type of CNC machine, the size of the mist collector, the type of filter used, the frequency of filter replacement, and the maintenance schedule. By considering these factors and investing in high-quality CNC mist collectors, businesses can ensure optimal cost savings while promoting a safe and healthy work environment.

Save on Operational Costs by Choosing CNC Mist Collectors from Aeroex Technologies

Aeroex Technologies offers high-quality CNC mist collectors that help businesses save money by reducing energy costs, maintenance costs, tool replacement costs, and machine downtime. Our mist collectors also promote a clean and safe working environment, increasing productivity and efficiency. With their customizable options and expertise in the industry, businesses can trust Aeroex to provide effective and efficient mist collection solutions for their specific needs.

Are you a business owner in the CNC manufacturing industry looking for a CNC mist collector solution? Consider the Mist-Fit or ARO mist collector lines – or contact us to learn more about our mist collection systems. 

 

Mist Collectors
Blow off station
April 12, 2023

Blow-off Stations vs. Part Washers

Maintaining machinery and equipment is an important part of ensuring optimal functionality and safety across the manufacturing industry. A significant step in maintenance is in properly cleaning parts. There are two primary techniques used to clean parts – blow-off stations and part washers.

Blow-off stations employ compressed air to eliminate moisture and debris. Whereas, part washers utilize various cleaning solutions for thorough cleaning and sanitization. It is vital to understand the differences between these methods to make an informed decision about the appropriate cleaning technique for your application. 

This blog post will provide insights into the differences between blow-off stations and part washers, as well as important factors to consider when selecting the most suitable cleaning method for your needs.

 

Blow-off Stations

Blow-off stations are cleaning devices that use compressed air to clean parts by blowing away debris and moisture. These stations are used for cleaning various types of parts – everything from small electronic components to more massive machinery equipment parts. Blow-off stations are typically used in industries where precision cleaning is critical as is the case in the manufacturing industry.

There are two main types of blow-off stations – handheld and fixed. 

  • Handheld blow-off stations are portable and allow the operator to direct compressed air to specific areas. 
  • Fixed blow-off stations are installed in a permanent position and are suitable for cleaning larger parts or parts that require constant cleaning.

The main benefit of using blow-off stations is their quick cleaning time. This allows for increased productivity and reduced operational downtime. They are also relatively low-cost and require minimal maintenance. 

Part Washers

Part washers are cleaning devices that employ diverse cleaning solutions to remove contaminants and clean parts thoroughly. They are commonly used in industries where parts necessitate a complete cleaning and sanitization, such as food processing and medical device manufacturing.

Part washers come in several types, such as immersion washers, spray washers, and ultrasonic washers. Immersion washers fully submerge the parts in a cleaning solution, while spray washers use high-pressure jets of cleaning solution to clean the parts. Ultrasonic washers utilize high-frequency sound waves to agitate the cleaning solution and eradicate contaminants from parts.

The major advantage of part washers is their ability to remove adhered contaminants, ensuring comprehensive and efficient cleaning. Nevertheless, part washers can be expensive and require frequent maintenance to ensure optimal performance.

Industries that widely use part washers include medical device manufacturing, automotive manufacturing, and food processing, where cleanliness and sanitation are critical.

 

Blow-Off Stations: The Preferred Choice for the Manufacturing Industry

When it comes to cleaning parts in the manufacturing industry, both blow-off stations and part washers are viable options. However, blow-off stations are often the preferred choice due to their speed, efficiency, and cost-effectiveness compared to part washers.

One of the prime benefits of using blow-off stations in the manufacturing industry is their cost-effectiveness. Blow-off stations need minimal maintenance and have a low initial cost, making them a budget-friendly solution for many manufacturers. Besides, blow-off stations can be used to clean various types of parts and surfaces, making them versatile and adaptable to different manufacturing applications.

Another advantage of blow-off stations is their efficacy in removing debris and moisture. These stations can efficiently remove contaminants that may negatively impact the quality and functionality of parts. Using compressed air for cleaning is an environmentally-friendly option that eliminates the need for harsh chemicals, reducing waste and pollution.

Blow-off stations are an excellent cleaning solution for the manufacturing industry, given their cost-effectiveness, versatility, and quick cleaning capabilities. They are ideal for removing debris and moisture from parts, guaranteeing their longevity and dependability. Incorporating blow-off stations into your cleaning process can improve productivity and quality, regardless of the type of parts you manufacture.

 

Minimize Oil Mist Exposure, Boost Efficiency, and Cut Down on Maintenance Expenses with the Aeroex Technologies’ BlowBox 

The Aeroex BlowBox BB-400 is an innovative, dual downdraft blow off station designed to prevent hazardous, atomized metalworking fluids from contaminating the air in your work areas. Engineered with the manufacturing industry in mind, Its compact design makes it an ideal solution for those seeking an efficient and cost-effective cleaning system.

Using the BlowBox is straightforward – just place your parts on the tray, turn on the system, and use your air gun to blow off the parts. The system generates 400 cfm of airflow, which captures aerosolized mist and collects it internally before draining it into a container of your choice. The air is filtered with a high-efficiency 95% HEPA filter, ensuring that any potentially harmful particles are effectively removed.

The BlowBox is also equipped with a powerful 0.3 hp electric motorized impeller, providing you with airflow on demand when you need it. This feature ensures that you can clean your parts quickly and efficiently, reducing downtime and increasing productivity.

If you’re looking for a  state-of-the-art blow off station that helps you minimize oil mist exposure, improve efficiency, and save on maintenance costs, consider the BlowBox BB-400 today. 

Final Thoughts

In conclusion, proper cleaning of parts is crucial for optimal functionality and safety across the manufacturing industry. Blow-off stations and part washers are two common techniques used for cleaning parts. 

While both methods have their advantages and disadvantages, blow-off stations are often the preferred choice in the manufacturing industry due to their speed, efficiency, and cost-effectiveness.

Blow-off stations are ideal for cleaning various types of parts and surfaces, making them adaptable to different manufacturing applications. They are also budget-friendly, requiring minimal maintenance and having a low initial cost. Moreover, blow-off stations are environmentally-friendly since they use compressed air for cleaning, eliminating the need for harsh chemicals and reducing waste and pollution.

Part washers, on the other hand, are best suited for industries that necessitate a complete cleaning and sanitization of parts, such as medical device manufacturing, automotive manufacturing, and food processing.

Regardless of the cleaning method chosen, it is essential to consider the factors that best suit your needs to make an informed decision. Incorporating blow-off stations into your cleaning process can improve productivity and quality, ensuring the longevity and dependability of your parts.

Mist Collectors
February 28, 2023

The Role of Mist Collectors in Compliance with Environmental Regulations

Environmental regulations have become increasingly stringent in recent years as governments and regulatory bodies recognize the importance of protecting our planet’s natural resources and ensuring a more sustainable future. One area of focus in these regulations is air quality. Companies are now required to comply with regulations related to air pollution and other environmental factors, and failing to do so can result in significant consequences. 

One important aspect of compliance with these regulations is in employing the use of mist collectors. Mist collectors are devices used in industrial settings to remove mist and particulate matter from the air, improving air quality and helping companies meet environmental regulations. 

In this blog post, we will explore the role of mist collectors in compliance with environmental regulations.

The Importance of Complying with Environmental Regulations

Compliance with environmental regulations is important for protecting the planet and ensuring a sustainable future in the long term and preserving the health and safety of your workplace environment. These regulations are designed to limit pollution and other harmful practices that can have negative impacts on the environment and human health. 

Non-compliance can result in significant consequences for businesses, including fines, legal action, and damage to a company’s reputation. Complying with these regulations can lead to improved air quality, reduced waste and energy use, and a healthier work environment.

It is the responsibility of companies to prioritize compliance with environmental regulations, not only for the benefit of the planet but also for the long-term success of their business.

The Role of Mist Collectors in Environmental Compliance  

Mist collection systems play a critical role in helping companies comply with environmental regulations related to air pollution, as they can significantly reduce the number of harmful particles and chemicals released into the atmosphere. 

These systems are engineered to capture mist, smoke, and other airborne particulates that are generated during manufacturing processes in a variety of industries, including metalworking, woodworking, and food processing.

This is important because many of these pollutants, such as oil and coolant mist, can have serious health and environmental impacts. When inhaled, oil mist can cause respiratory problems and other health issues. 

Mist collectors work by using a series of filters and centrifugal force to separate the mist from the air. By capturing these pollutants before they are released into the air, mist collectors help to ensure that industries meet the strict environmental regulations set by regulatory bodies.

Mist collection systems also offer economic benefits for industries. By reducing the number of pollutants released into the environment, industries can avoid costly fines and penalties associated with non-compliance with environmental regulations. Mist collectors can help to improve the overall efficiency of manufacturing processes by improving air quality for workers. While regulatory compliance is important, environmental considerations can also enhance your public reputation as a demonstration of company values and attract investors seeking environmentally responsible businesses.

Environmental Regulations Related to Air Pollution

Canada Regulations

Each province and territory in Canada has its environmental regulations related to air pollution, in addition to federal regulations. These regulations may be more stringent than federal regulations. Companies that use mist collectors must be aware of any provincial or territorial regulations that apply to their operations.

The Canadian Environmental Protection Act (CEPA) is a federal law that regulates substances that may have an impact on human health and the environment. The law authorizes the regulation of emissions of toxic substances into the environment, including indoor air quality. Companies that use mist collectors may be subject to CEPA regulations, depending on the type of pollutants they generate.

The National Pollutant Release Inventory (NPRI) is Canada’s national inventory of pollutant releases and transfers. The inventory requires companies to report on their releases and transfers of over 300 substances, including air pollutants. Companies that use mist collectors may be required to report their emissions of pollutants such as volatile organic compounds (VOCs) and particulate matter.

Industrial Emission Performance Standards (EPS) are performance standards that have been established for various industrial sectors in Canada. The standards set emission limits for air pollutants based on the type of facility and the production process used. Companies that use mist collectors must comply with the EPS for their sector.

Environmental standards are regulated both federally and provincially. Each province will have further provincial regulations it must comply with – for example, the province of Ontario has regulations including the Environmental Protection Act and the Clean Water Act. These regulations will complement those at the federal level, typically prescribing with greater detail in areas of provincial jurisdiction. 

USA Regulations 

One of the most significant environmental regulations related to air pollution is the Clean Air Act (CAA). This federal law regulates air emissions from stationary and mobile sources. The Environmental Protection Agency (EPA) has the authority to establish national ambient air quality standards and regulate emissions of hazardous air pollutants. Companies in industries like manufacturing, metalworking, and woodworking may be subject to a range of CAA regulations, depending on the type of pollutants they generate and the size of their operation.

Another set of EPA regulations is the National Emission Standards for Hazardous Air Pollutants (NESHAP). It establishes emission standards for specific hazardous air pollutants. 

Companies that are installing new mist collectors or upgrading existing ones may need to comply with the New Source Performance Standards (NSPS). These are EPA regulations that establish emission standards for new or modified stationary sources of air pollutants.

In addition to federal regulations, many states and localities have regulations related to air pollution. Companies that use mist collectors must be aware of any state or local regulations that apply to their operations.

How Mist Collectors from Aeroex Technologies Can Help

Overall, environmental regulations have highlighted the importance of technologies like mist collectors in reducing the environmental impact of industrial manufacturing. As these regulations continue to evolve and become more stringent, it is likely that the use of mist collectors and other air quality control technologies will become even more widespread as industries strive to meet these regulations and protect the environment.

Luckily, Aeroex Technologies is a manufacturer of mist collectors that can help companies comply with environmental regulations related to air pollution. Aeroex mist collectors are designed to capture mist and other airborne particulate matter generated by industrial processes. This helps to reduce emissions of hazardous air pollutants and meet regulatory requirements for air quality. 

Additional benefits of choosing Aeroex Technologies’ mist collection systems include:

  • Energy Efficiency: Aeroex mist collectors are designed to be energy-efficient, helping companies to meet regulatory requirements for energy consumption.
  • Easy Installation and Maintenance: Aeroex mist collectors are easy to install and maintain, which can help companies meet regulatory requirements for equipment installation and upkeep.
  • Customized Solutions: Aeroex Technologies can provide customized mist collection solutions to meet the unique needs of different industries and applications. This can help companies comply with specific regulatory requirements and avoid legal penalties.

If you’re looking for a highly efficient mist collection system that complies with environmental regulations and standards, get in touch with Aeroex Technologies today.

Industry
February 28, 2023

Industrial Air Purification Advancements

The topic of industrial air purification has grown in popularity in recent years, as more and more people become aware of the negative impact of air pollution on health and the environment, and the benefits air purification brings to manufacturing processes. Luckily, technological advancements have led to the development of more efficient and effective air purification systems for industrial settings. 

In this blog post, we will explore the future of industrial air purification, including recent advancements and innovations in technology including Electrostatic Precipitators, UVGI Air Purifiers, and High-efficiency Particulate Air Filters (HEPA). 

The Role of Industrial Air Purification in Dealing with Industrial Air Pollution 

Industrial air pollution refers to the release of harmful substances, such as gases, particulate matter, and volatile organic compounds (VOCs), into the air from manufacturing and industrial processes. Exposure to air pollution can cause respiratory problems, cardiovascular disease, and even cancer. This is why air purification is essential in industrial settings, where pollutants are often released into the air during manufacturing and other processes.

Air purification systems have become increasingly important in industrial settings to mitigate the negative impact of industrial air pollution. These systems help to remove pollutants from the air, providing cleaner and healthier air for workers, your specialty equipment, and the surrounding community.

Advancements in Industrial Air Purification Technology

Electrostatic Precipitators

Electrostatic precipitators (ESPs) are effective at removing particles from the air, including those that are too small to be captured by other types of filters. They work by using an electrical charge to ionize particles in the air, which are then attracted to oppositely charged surfaces, such as plates or wires. As the particles build up on these surfaces, they are periodically removed by mechanical means, such as shaking or washing.

Electrostatic precipitators are a proven and effective technology for air purification, particularly in industrial settings where large amounts of pollutants are produced. However, they can be expensive to install and operate, and may not be effective at removing certain pollutants such as gases. As with any air purification technology, it is important to properly maintain and operate ESPs to ensure their effectiveness over time. While ESPs don’t require filter replacements, the plates need to be cleaned to maintain the electrical charge. Working with electricity is also a safety concern not posed by conventional filtration. ESPs are expected to continue as a specialty application where electrochemistry adds efficiency over other methods.

UVGI Air Purifiers

UVGI (Ultraviolet Germicidal Irradiation) air purifiers use ultraviolet light to kill microorganisms such as bacteria, viruses, and mold that can be found in the air. When the air passes through the purifier, it is exposed to a UV-C lamp that emits short-wavelength ultraviolet radiation. This radiation is absorbed by the microorganisms in the air, damaging their DNA and rendering them unable to reproduce or cause harm.

UVGI air purifiers are very effective at killing microorganisms and preventing the spread of infectious diseases. This makes them essential in healthcare settings, where airborne pathogens can be a serious concern. UVGI air purifiers also have some limitations. They are generally less effective at removing larger particles, such as dust and pollen, from the air. 

UVGI air purifiers are a promising technology for air purification, particularly in healthcare settings where preventing the spread of infectious diseases is critical. However, they should be used in conjunction with other air purification technologies to ensure that all types of pollutants are effectively removed from the air.

UVGI is still an emerging technology, and the results have been mixed – there are genuine UVGI applications, as well as products that did not deliver the intended results notably during the early stages of the global pandemic. There are also tradeoffs with conventional methods of air purification in healthcare settings, notably the use of high-efficiency particulate air filters (HEPA). 

High-efficiency Particulate Air Filters (HEPA)

High-efficiency particulate air (HEPA) filters are a type of air filter that is designed to remove small particles from the air, including dust, pollen, and other airborne pollutants. HEPA filters work by forcing air through a dense mesh of fibres that trap particles as they pass through.

HEPA filters are highly effective at removing particles from the air, with some models capable of removing up to 99.97% of particles as small as 0.3 microns in size. This makes them particularly useful for people with allergies or respiratory issues, as they can help reduce the number of airborne allergens and irritants in the air.

HEPA filters are widely utilized in various industrial settings, particularly in controlled environments like cleanrooms. They can effectively eliminate airborne contaminants and prevent the spread of pollutants, which is of utmost importance in workspaces where people handle hazardous materials or in areas where hygiene and sanitation are paramount.

Overall, HEPA filters are a highly effective air purification technology that can help remove small particles from the air. They are particularly useful in industrial settings where air quality is critical, as well as for people with allergies or respiratory issues. However, they should be used in conjunction with other air purification technologies to ensure that all types of pollutants are effectively removed from the air.

Aeroex continues to leverage the HEPA technology to eliminate airborne contaminants like coronavirus in public/institutional settings like schools or even in clean rooms with heightened regulatory requirements (e.g. pharmaceutical manufacturing).

Industrial Air Purification Solutions from Aeroex Technologies 

Aeroex Technologies offers a comprehensive range of air purification solutions, tailored to meet the specific needs of various industries. From heavy-duty oil mist collectors for industrial settings, to medical-grade air purification systems equipped with HEPA filters, our products are suitable for various applications including restaurants, schools, and hospitals.

Aeroex offers medical-grade air purification systems that can be installed in any type of business, either as a standalone unit or as an integration into existing ventilation systems. Our multi-stage filtration solution is rated as a High-Efficiency Particulate Air Filter (HEPA), the highest standard for air filtration as recommended by the CDC in the 2003 Guidelines for Environmental Infection Control in Healthcare Facilities. We have already installed hundreds of these filters in workplaces like schools and hospitals.

Our air purification systems are scientifically backed and have a proven track record of successful implementation in various jurisdictions, including provincial governments that require medical-grade air purification. 

For those looking for a medical-grade air purification system, Aeroex recommends the IRIS series of medical-grade air purification units. We can provide detailed information on how these systems work and how to select the right solution for your specific needs – contact our team for a quote today. 

 

Mist Collectors Uncategorized
February 28, 2023

The Best CNC Mist Collector Based on Your Needs

CNC machining has revolutionized the manufacturing industry by enabling high precision, accuracy, and efficiency in producing complex parts. However, the CNC machining process generates mist, smoke, and other airborne pollutants that can harm human health, damage machines, and affect the quality of the finished product. Therefore, a CNC mist collector is essential to remove these pollutants and improve the working environment.

In this blog post, we will explore how to choose the best CNC mist collector for you based on your unique business needs. We will also provide an overview of the factors to consider when selecting a CNC mist collector, such as the type of CNC machine, size, performance efficiency, filter capacity, noise level, and cost. Read on to learn more.

Factors to Consider when Choosing the Best CNC Mist Collector

Type of CNC machine

The type of CNC machine you are using is one of the most important factors to consider when choosing the right mist collector. As different types of CNC machines produce varying amounts of mist and smoke, you should choose a mist collector that is designed to handle the pollutants generated by your machine.

For instance, lathes and milling machines generate a lot of oil mist, which requires a mist collector that can efficiently separate oil from the air. On the other hand, laser cutters and plasma cutters generate more smoke and fumes, which require a collector that can effectively filter out fine particles.

Size of the CNC machine

The size of your CNC machine is another important factor to consider when choosing the right mist collector. The size of your machine will affect the amount of mist and smoke that is generated during the machining process, and this will impact the size and capacity of the mist collector that is needed to effectively capture and remove pollutants.

If you have a small CNC machine, such as a tabletop mill or lathe, you may only need a small mist collector that can fit on the machine or on a nearby surface. If you have a large industrial CNC machine, such as a machining center or plasma cutter, you may need a larger mist collector that can handle a higher volume of pollutants.

Performance Efficiency

Performance efficiency is another factor to consider when looking for the best CNC mist collector. The performance of a mist collector can be evaluated based on its ability to remove mist and smoke from the air, as well as its energy consumption, noise level, and maintenance requirements.

The efficiency of a mist collector is typically measured in terms of its capture efficiency, which is the percentage of mist and smoke particles that are captured and removed from the air. Capture efficiency can vary depending on the type of mist collector and the size and composition of the particles being captured.

Filter Capacity

Filter capacity is an essential factor to consider when choosing the best CNC mist collector. The filter capacity of a mist collector determines how much mist and smoke particles it can capture before the filter needs to be replaced. The filter capacity of a mist collector can vary depending on the size and type of the filter and the application of the CNC machine.

It’s also important to consider the type of filter used in the mist collector. Some filters are washable and reusable, while others are disposable and must be replaced after a certain number of hours of use. Washable filters can save money on replacement costs, but they require more maintenance to clean and dry properly. Disposable filters may be more convenient, but they can result in higher ongoing maintenance costs.

Noise Level

When evaluating noise levels, consider the decibel (dB) rating of the mist collector. Look for mist collectors with low dB ratings, preferably below 70dB, as these tend to produce less noise and are generally considered more suitable for indoor use. A mist collector with a low noise level rating can help reduce noise pollution in the workspace and create a more comfortable working environment for machine operators and other employees.

Cost

While cost is an important consideration, it’s also essential to remember that cheaper mist collectors may not always provide the best value in the long run.

When evaluating the cost of a mist collector, consider the upfront purchase price as well as ongoing maintenance costs. Cheaper mist collectors may require more frequent filter replacements, leading to higher ongoing maintenance costs. Conversely, a more expensive mist collector may have a higher upfront cost but may require fewer filter replacements, resulting in lower ongoing maintenance costs.

The Best CNC Mist Collectors Based on Your Needs

Mist-Fit Series of Mist Collectors

The Mist-Fit series of mist collectors, manufactured by Aeroex Technologies, is an excellent choice for buyers looking for an efficient, cost-effective, and compact mist collection system. These mist collectors are designed to remove oil, coolant, and other fine particles generated by CNC machining, providing a cleaner and safer working environment for machine operators.

One of the standout features of the Mist-Fit series of mist collectors is its compact design. These mist collectors are designed to fit in small spaces and can be easily mounted on top of the CNC machine or on the wall, making them a great option for smaller machining facilities or workshops.

The Mist-Fit series of mist collectors are also designed for easy maintenance. The filters are easily replaceable, and the system is designed for easy access and cleaning. This reduces downtime and ensures that the system is always operating at peak efficiency.

Another benefit of the Mist-Fit series of mist collectors is its low noise level. These mist collectors are designed to operate quietly, ensuring that machine operators are not exposed to excessive noise levels during operation.

ARO Series of Mist Collectors

The Aeroex Technologies’ ARO series of mist collectors, is an attractive choice for buyers looking for a high-performance and versatile mist collection system. 

The ARO series of mist collectors utilize high-efficiency filters that are capable of capturing particles as small as 0.3 microns, ensuring that even the smallest particles are removed from the air. This results in improved air quality and reduced health risks for employees who are exposed to these fine particles on a regular basis.

One of the standout features of the ARO series of mist collectors is their versatility. These mist collectors can be customized to fit a wide range of CNC machines, including lathes, mills, grinders, and other types of equipment. The ARO series can also be customized to fit specific space requirements, ensuring that the mist collector can fit comfortably within the workspace without taking up too much floor space. In some cases, the larger ARO series model could also be configured to provide centralized oil mist collection of two or more CNC machines.

Like the Mist-Fit series, the ARO series of mist collectors are also designed for easy maintenance and feature a low noise level. 

If you’re unsure which type of mist collector is best suited for your machine, consult with the manufacturer or an expert to get advice on the most suitable option. 

 

Mist Collectors
January 28, 2023

Location of Mist Collectors

Location of Mist Collectors

The design, filtration size, and air handling capacity of industrial filtration systems like oil and coolant mist collectors are often discussed for their impacts on air quality. However, the location of the oil mist collector is an overlooked but critical aspect of your air filtration strategy. The location of the mist collector is a key consideration for any deployment made by Aeroex. By ensuring the proper placement and integration of the mist collector, the right capture strategy can be used that provides optimal efficiency. 

Types of Locations for Mist Collectors

There are two general ways of locating your coolant and mist collector. You directly integrate the filtration system with your machine to provide source control as a closed system, or you can install it nearby on the wall or ceiling (often paired with your existing ventilation) to provide ambient control. Each provides benefits and rationale, although for machining operations Aeroex recommends starting with source control first. 

Location of Mist Collectors for Source Control

Source control means capturing contaminant air particles directly at the source of release by maintaining close proximity and a direct feed between the source and the method of filtration. The advantage of this technique is that the duration between release and capture is limited, there are fewer opportunities to enter the atmosphere, and a higher concentration of particles can be captured before they begin to diffuse. A source control solution is highly efficient as a result – a higher concentration means less air is circulated through the filter for the same amount of particles captured. However, a source control solution can be more demanding for the air filtration system. If it cannot efficiently remove the large number of particles, you may get a buildup or disruptions like clogging. 

Aeroex systems are designed for source control locations first and foremost, with depth loading filters, screening methods to optimize filter efficiency, good drainage, and large volumes of filter media. This is the most efficient way to target oil and collant mists that come from a discrete source. In machine shops, oils and coolants are usually sprayed within an enclosure, making them opportune for a source control strategy. 

Location of Mist Collectors for Ambient Control

If an ambient control strategy is being used, typically the filtration system will be installed on the ceiling or with an existing ventilation system to oversee a broader area or a series of operations and sources. Normally, an ambient strategy is only recommended when a contaminant source is not discrete or there are too many sources for a source control strategy to be feasible. Some machine operations like grinding also pose source control challenges. Ambient control can also complement source control – for example, if you had several grinders equipped with source control measures you may also use ambient control as the finishing method to eliminate any remaining contaminants.  

An ambient control solution applies to the entire room of a facility, meaning it will need to circulate more air than a source control method to replace contaminants with clean air. This is due to the effects of dispersion. As well, the lower circulation frequency compared to source control (enclosures can often be cycled in seconds) mean that there is the potential for interim exposure in the atmosphere. 

While source control is most common for machine operations, ambient control is common in other applications like healthcare and institutional settings.

Mounting Oil Mist Collector for Source Control Strategy

Aeroex is committed to the source control strategy, so much so that we have created a wide range of mounting options to ensure that whatever the circumstance, models like our Mist Fit can integrate into your shop. Where other suppliers may opt for a less efficient strategy due to accessibility issues, we will go to extra lengths to ensure a source control strategy is feasible. We understand space is a scarce commodity in any machine shop, and mounting to a machine can therefore require some creativity. Our install kit provides mounting options by including custom and prefabricated base plates, flanges, base plates with side suction, side mounts, elevated base plates, side mount extensions, pillar stands, wall mounts, and more.

How to Choose the Location of Mist Collectors

When choosing the location of your mist collector, we will assess the footprint of your facility, the existing ventilation, the location of your machines, conflicts with other devices and utilities, routing, accessibility, and other factors. From there, we will assess the options for a source control strategy. Often this is straightforward but if not the Aeroex team will get creative in providing you with a safe and optimal location solution. In almost all cases, source control is achieved.

Learn More in This Case Study of Determining the Location of a Mist Collector 

For an example of the installation process, check out Aeroex’s video feature in popular Youtuber and custom knife fabricator Grimsmo Knives. 

Grimsmo Knives is a Canadian business making custom knives. The process includes operations like lathing with common machine brands like Nakamura. In this video, we visit John Grimsmo’s shop and learn about the buildup of oil and coolant mist experienced in the shop when machines are in operation. Grimsmo Knives has a small shop with limited ventilation and there were initially some questions about how best to locate the oil mist collector, but over the course of the video viewers get to see the process for a full installation. The hosing in our installation kit made the process go by quite smoothly. By the end of our site visit, the Mist-Fit 550 was fully installed and providing immediately noticeable clean air. 

You can also learn more by reading our Grimsmo Knives case study.

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